DOUBLE SMOKED BACON

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Herewith an explanation of how we make our double smoked bacon. It is one of the products that we produce in our on farm butchery. We don’t add nitrates or nitrites to any of our products. If you want to read about the dangers of nitrites and nitrates, make sure you have enjoyed your last helping of conventional bacon, salami, ham, frankfurters etc as once you have read about it, it won’t taste so good anymore. Click here for The WHO report on cancer and processed meat.

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Here is half a pig carcass less the head (which goes to one of our supporters, Chef Giles Edwards at La Tete in Cape Town). It is hung in the coldroom at 0.3 Celsius for 4 days prior to processing. Our pork is darker than the caged version (99.9% of the market) because the beta carotenes and the chlorophyll in the pastures that they consume have this effect. It is the same reason our eggs don’t need an additive to colour the yolks and genuine grass fed beef has yellow fat.

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Same carcass, from the other side. The one behind has had the shoulder complex removed. Our pigs are slaughtered in Malmesbury. At the same abattoir as our cattle.

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The loins, in essence the torso of the pig, are now ready to be deboned. They will be split down the length and the part with more meat (to the bottom left of the photo) will become back bacon and the part with more fat will become streaky bacon.

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Spencer Nicholls, our 72 year old butchery master, taking the loin off the bone. More about Spencer here.

20170801_085556Spencer taking off the fat. Some clients take the skin to make crackling. We turn the fat into lard which is pictured below.

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Our lard is available for sale at our clients. If they don’t stock it, then give them a hard time for denying you this wonderful cooking aid. Our clients are listed here or click on BUY MEAT at the top of the page.

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Spencer starting to remove the belly ribs.

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The last stage of removing belly ribs. We usually brine and smoke these.

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Talent putting a belly into the brine. For 24 hours. This consists of water, salt (the same salt in our free choice mineral licks and in all our meat, Khoisan unwashed), sugar and spices.

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The bacon in The Spencer, our smoker/cooker which you can read about here, prior to being smoked.

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The same post the double smoking.

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Phello and Talent with the bacon post smoking, prior to cooling before packing.

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Maxwell pointing out to Wellington the finer details of slicing bacon.

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We pack in 500 grams for our restaurant clients and 250 grams for our retail clients. A big thanks to Eddie Lomas for designing our stickers and to SA Litho for printing the stickers.

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We also sell bacon steaks, pictured above. As you can see our meat does not stay pink post cooking. This is because we don’t add nitrates or nitrites.

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Talent is the centre of attention here.

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Our new uniforms.

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Our new packaging for our pets mince. It is the red offal (organs) of our cattle. The hearts have gone to Giles at La Tete and the livers into either liver spread (see below) or dried liver strips which we sell to two pet shops. Hillside Vet in Cape Town and About Cats and Dogs in Stellenbosch. Hence our pets mince is spleen, gullet, lungs, part of the tongue and kidneys. Pets mince should be available at all our retail clients. It is frozen. As with all our packaging it is done by the great team at Geiger Klotzbucher in Cape Town, ask for Francois or Christiaan.

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As referred to above.

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The frankfurters en route the chiller post being smoked and cooked in The Spencer.

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Our packaged pork frankfurters. Complete with enjoyment instructions.

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Some of our pork bangers we smoked and cook in The Spencer, hence for you to enjoy them all you need to do is heat them up in water as per the enjoyment suggestions.

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Our latest product, which we launched last week, is spreadable salami. Made from our pigs. Either in the bottle for retail or in a sausage casing for the restaurants (or for big families). Click here to find out where to obtain or enjoy our produce.

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Pierre “Juby” Morton was our first client to see the new bacon packaging. He is one of the drivers behind the great Know Thy Farmer initiative.

Angus

12 August 2017

 

 

 

 

 

 

 

 

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